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    admin2026-02-04T11:25:42+01:00

    SOLVERA LYNX CASE STUDY

    ENERGY MANAGEMENT IN FOOD MANUFACTURING

    A food industry company operating across multiple locations, with production covering bakery and milling products, frozen foods, confectionery, chewing gum, chocolate, biscuits, pasta, spices, teas, rice, and retail operations, was facing challenges typical of energy-intensive processes.

    Extensive refrigeration systems, ovens, HVAC equipment, and highly dynamic production schedules resulted in high energy consumption, frequent anomalies, and limited visibility into site- and process-level usage. This hindered optimization efforts, increased costs, and reduced the ability to respond promptly to deviations.

    KEY CHALLENGES BEFORE SYSTEM IMPLEMENTATION

    Resource Consumption

    Electricity

    Number of Facilities

    12

    Data Sources

    40

    Main Electricity Consumers: Refrigeration and freezing technologies, HVAC systems, lighting

    PROJECT OBJECTIVES

    • Ensure accurate, real-time visibility into energy consumption
    • Reduce energy costs without impacting production
    • Identify process inefficiencies, particularly in ovens and refrigeration systems
    • Establish a systematic approach to energy management and temperature control
    adult-working-delicious-fresh-breads

    SOLVERA LYNX SOLUTIONS

    Solvera Lynx implemented a comprehensive energy management system that includes:

    1. Automated Data Collection

    Data acquisition at key production points (at 15-minute intervals) and transmission to the GemaLogic platform

    2. Advanced Analytics and Transparency

    Real-time consumption monitoring by facilities, processes, and end users

    2. Alarm System

    Detection of deviations in temperature, consumption, or costs (e.g., sudden consumption spikes, water leaks)

    4. Oven Utilization Analysis

    Based on usage intensity and operating patterns

    5. Cooling System Monitoring

    Cold chain supervision, where the most significant anomalies were identified

    6. Benchmarking and Performance Comparison

    Decision support for optimization initiatives

    RESULTS

    Comprehensive visibility into energy consumption across 12 locations
    Immediate detection and elimination of inefficiencies
    Optimization of key consumers: ovens, HVAC, and refrigeration systems
    Reduced energy costs without disrupting production processes
    Improved company-wide energy efficiency

    WHAT DID THE COMPANY GAIN?

    Accurate Energy Profile

    A reliable foundation for informed decision-making

    Improved Temperature Management

    Better control of critical production and storage conditions

    Faster Response

    Rapid corrective actions in case of deviations

    Continuous Improvement

    In line with the principles of continuous energy management

    Financial Savings

    Reduction of energy costs by 15–20%

    Decision Support

    Data-driven input for strategic investment planning

    Equipment Maintenance

    Regular maintenance of hardware and software systems

    Asset Management

    More efficient utilization of existing equipment

    ISO 50001 Compliance

    Support for structured energy management systems

    ESG Reporting

    Transparency in sustainability performance
    Through a comprehensive approach to energy management, the company achieved not only lower costs but also systematic control that enables long-term efficiency and competitiveness in the demanding food industry.

    CONTACT US!

    info@solvera-lynx.com │+386 (0)1 40 12 860

    www.solvera-lynx.com │shop.solvera-lynx.com


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